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Billet Aluminum CNC Machined Seat Foam Tool for Automotive Seating

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Billet Aluminum CNC Machined Seat Foam Tool for Automotive Seating

Widely used in the automotive industry to manufacture a variety of foam components for vehicle seats, this seat foam tool was machined to precision at Aerostar Machining, Casting, Prototyping Group. We used CNC milling to machine the tool from M1 Duramold billet aluminum material. Tight tolerances of ± 0.005" were achieved in our CNC milling operations. To ensure durability, we pressure-tested and performed CMM inspections on the foam tool. The parts were also tested in our tier 1 production lines. Finally, the seating tool was assembled in-house and delivered to the customer.

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Specifications

Product DescriptionThe seat foam tool is used in the automotive industry to manufacture the foam forms for seats.

Capabilities Applied/ProcessesCNC Milling
Pressure tested
Assembly
Inspection

Tightest Tolerance± .005"

Material UsedM1 Dura-Mold Billet Aluminum

Typical OperationsCNC Milling Machine:
  • Final assembly done in house

In Process Testing PerformedCMM Inspected
Pressure Tested
Tested in Tier 1 Production Line

Production Volume50-100 Per Contract

Industry for UseAutomotive

Delivery TimeJIT

Standards MetCustomer Supplied CAD Print or 3D Model

Product NameAutomotive Seat Foam Tool

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