Aerostar Manufacturing
/pdf/Aerostar-Manufacturing-2018-NMSDC-(through MMSDC)-Minority-Certificate.pdfCAPABILITIESCNC Production MachiningAluminum CastingAssembly ServicesManufacturing Design & Engineering ServicesPrecision InspectionIndia Sourcing 
PortfoliosCNC Machined A357 T6
Aluminum Axle Housing
CNC Machined Lube Oil
Filter Head Casting
CNC Machined Aluminum
Sand Cast Engine Control
Valve Assembly
Hard Turned Tool Steel
Actuating Cam
CNC Machined Fan
Hub Assemblies
CNC Machined Sand Cast
Ductile Iron Differential Case
Dry Spindle for High
Speed Centrifuges
24" Dia Wire Feed Pulley
Stainless Steel CNC

Aluminum Casting

Using airset sand casting processes, we produce aluminum castings that are highly resistant to corrosion, heat, abrasion, and wear. We can produce castings up to 1500 lbs. in weight. The aluminum parts are heat treated to provide high tensile strength. Our cast parts are typically used in engines, motors, pumps, and valves.

An extensive range of McEnglevan speedy melting furnaces, Tinker Omega & Castec sand systems and Castec 3-ton/hour shake systems are used for aluminum castings. Our average production volume ranges from 1 to 5000 units per year. In addition, we also handle custom, prototype, and short run requirements. We utilize real-time x-ray and material spectrometer to insure metal quality in our castings. We also perform assembly, finishing, inspection, and repair operations.

(Click on pictures to enlarge)

Aluminum Casting Services Aluminum Casting Services Aluminum Casting Services Aluminum Casting Services

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Portfolio (View Examples of our Work)

Specifications:

General Capabilities Custom
Imported
Service Parts
Precision
Prototypes
Short Runs
Production

Industry Focus Agricultural
Automotive
Heavy Truck
Off Highway
Chemical
Food
Machine Tool
Marine
Military
Energy
Environmental
Packaging/Converting
Power Generation
Lighting
LED Lighting
Mining

Intended Application Construction Machinery
Drive train
Engines
Gears
Hardware
Hydraulics
Impellers
Machinery
Motors
Pumps
Sculptures
Semiconductor
Turbochargers
Valves

Industry Standards ANSI (American National Standards Institute)
ASME (American Society of Mechanical Engineers)
ASTM (American Society for Testing and Materials)
ISO (International Organization for Standardization)
  • ISO 9002
  • ISO 9001:2000
Mil-Spec (Military Specifications)
NMSDC (National Minority Supplier Development Council Certified)
NAIC (National Association of Insurance Commissioners)
  • 541614
  • 541330
RoHS (Restriction Of Hazardous Substances Compliant)
TS (Technical Specifications, used with ISO 16949)

Casting Method Sand Casting
Sand casting produces rough metal castings using a mold usually made from sand formed around a replica of the object, also called a pattern, to be cast and is removed once the sand has been compacted.

Casting Process Air Set

Casting Process Materials Dry Sand

Casting Equipment McEnglevan Industrial T-300 EMT Speedy Melting Furnaces, 190aF (2) McEnglevan Industrial T-1000 Speedy Melting Furnace, 4 Million BT Castec 3-Ton/Hour Shake System

Casting Mold Type Cope and Drag
Sand Mold

Production Volume
Min
1 Unit
Max
5,000 Units Per Year
Prototype to Low Volume

Casting Features Abrasion Resistant
Corrosion Resistant
Heat Resistant
Heat Treated
High Tensile
Wear Resistant

Additional Services Provided Assembly
Engineering
Finishing
Inspection
Machining
Repairs

File Formats AutoCAD (DWG,DWZ)
BMP (Bit Mapped Graphics)
Catia (CATDrawing,CATPart)
DXF (Drawing Interchange Format, or Drawing Exchange Format)
GIF (Graphics Interchange Format)
IGES (Initial Graphics Exchange Specification, ANSI file format)
Inventor (IDW, IPT)
IronCAD (ICD,ICS)
JPG or JEPG (Joint Photographic Experts Group)
MasterCam (MDX, MC8, MC9, SET)
PDES (Product Data Exchange using STEP, Standard for the Exchange of Product Model Data. A standard format for exchanging data between advanced CAD and CAM programs)
PDF (Portable Document Format)
Pro-E or Pro/Engineer (DRW,PRT,XPR)
SAT
3D ACIS Model File
SolidEdge (DFT)
SolidWorks (SLDPRT,SLDDRW,SLDDRT)
STEP (Standard for the Exchange of Product Model Data)
SurfCam (DSN)
TIFF (Tagged Image File Format)

Casting Capacity Up to 4,500 lbs

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