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CNC Machined Sand Cast Ductile Iron Differential Case

(Click on pictures to enlarge)

Both sand casting and CNC machining processes were employed to manufacture this flanged half-differential case. First, a rough cast of the differential case was made from ductile iron using customer's exact CAD data & prints. Features were then CNC machined through milling, turning, slotting, trepanning, and other operations. The case was finally assembled, washed, inspected, packed, and delivered to the customer. To make them corrosion-resistant, a rust preventative coating was also applied over the case. This differential case is widely used in front and rear ends of heavy trucks.

CNC Machined Sand Cast Ductile Iron Differential CaseCNC Machined Sand Cast Ductile Iron Differential CaseCNC Machined Sand Cast Ductile Iron Differential Case

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Specifications

Product DescriptionThis Differential Case is used in heavy truck applications, for both front and rear ends.

Capabilities Applied/ProcessesCasting
CNC Machining
Assembled
Wash
Inspection
Packaging

Material UsedDuctile Iron

Tightest Tolerances±.001

Typical Machining OperationsSand Casting
  • Rough Casting of the Differential Case to be Machined
CNC Milling & Turning
  • Slotting
  • Grooving
  • Trepanning
  • Boring
  • Threading
  • Tapping

In Process Testing PerformedCMM Inspected

Secondary OperationsWash
Pack
Rust Preventative Coating

Production Volume54,000 Annually

Industry for UseAutomotive
Heavy Truck (Highway, Off Highway)
Agricultural
Commercial
Military

Delivery TimeJIT

Standards MetCustomer Supplied CAD Print or 3D Model

Product NameFlanged Half Differential Case

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