Aerostar Manufacturing
/pdf/Aerostar-Manufacturing-2018-NMSDC-(through MMSDC)-Minority-Certificate.pdfCAPABILITIESCNC Production MachiningAluminum CastingAssembly ServicesManufacturing Design & Engineering ServicesPrecision InspectionIndia Sourcing 
PortfoliosCNC Machined A357 T6
Aluminum Axle Housing
CNC Machined Lube Oil
Filter Head Casting
CNC Machined Aluminum
Sand Cast Engine Control
Valve Assembly
Hard Turned Tool Steel
Actuating Cam
CNC Machined Fan
Hub Assemblies
CNC Machined Sand Cast
Ductile Iron Differential Case
Dry Spindle for High
Speed Centrifuges
24" Dia Wire Feed Pulley
Stainless Steel CNC

CNC Production Machining - Low, Medium and High Volume

(Click on pictures to enlarge)

At Aerostar Manufacturing, we perform production CNC turning, forming, and milling to exact customer specifications. Straight, taper, form, and contour types of turning operations are our specialty. With a wide range of 2, 3, and 5-axis milling machines, we perform both horizontal and vertical milling. Milling and turning of metal as well as plastic is undertaken. Threading, tapping, and counterboring also form a part of our services.

Our milling and turning equipment features live tooling options, allowing us to perform simultaneous operations and minimize turnaround time. With in-house fixturing plus tooling capabilities, we ensure accurate and cost-effective CNC machining.

We provide precision turning services at tight tolerances of about ±0.0005". Cylindrical parts up to 22" in diameter and 80" in length can be precision turned by us. Additionally, we also perform turning for creating prototypes. Depending on the part requirement, welding, casting, reaming, and assembly can be performed on turned or milled parts.

CNC Production Machining CNC Production Machining CNC Production Machining
 
CNC Production 
Machining
CNC Production 
Machining CNC Production 
Machining

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Portfolio (View Examples of our Work)

Specifications

Industry Focus Agricultural
Automotive
Heavy Truck
Off Highway
Chemical
Food & Beverage
Machine Tool
Marine
Military
Energy
Environmental
Packaging/Converting
Power Generation
Lighting
LED Lighting
Mining

Intended Applications Drive Train Components
Machine components
Engine components
Turbocharger Housings
Differential Housings
Hydraulic components
Construction equipment
Shafts
Forgings
Valves
Seat Foam Tooling

Machining Processes Parting/Cutting
Facing
Turning:
  • Contour Turning
  • Form Turning
  • Taper Turning
  • Straight Turning
Threading
  • External
  • Internal
Internal Forming
Knurling
Boring
Drilling
Counterboring
Countersinking
Pocketing
Profiling
Reaming
Tapping
Thread Milling

Materials (Metals) Alloy Steels
Aluminum
Beryllium
Brass
Bronze Alloys
Carbon Steel
Copper
Ductile Iron
Grey Iron
Cast Iron
Stainless Steel

Materials (Plastic Polymers) Nylon
Phenolic
Thermoplastics

Equipment

Milling Department:
(2) Daewoo Vertical Machining Centers
Doosan HP-4000 Horizontal Machining Center
Daewoo DHP-400 Horizontal Machining Center
Makino 4-Axis Horizontal Machining Centers (4)
Mori-Seiki M-300 Machining Centers (3)
Mori-Seiki MV40 Machining Center
Mazak “Variaxis 630-5X”, 5 Axis Mill
Mazak VTC-300C, 3 Axis Mill
Mazak VTC-20, 3 Axis Mill Various 2-Axis Mills, Manual & NC
Okuma & Howa MILLAC 550H Horizontal Machining Center
Okuma & Howa MILLAC 630H Horizontal Machining Center
OKK HM 60 Horizontal Machining Center
Fadal 6030 Vertical Machining Centers (5)
Fadal 8030 Vertical Machining Center
Bridgeport 2 HP Vertical Milling Machines (3)
Turning Department:
Daewoo Puma 240B High Performance Turning Center
Mori-Seiki SL-65 Slant Bed Turning Center
Murata MW-12G 2SP Multi-Axis Turning Centers with Gantry Load
Okuma and Howa V-45 and V-55 2SP Vertical Turning Centers (2)
Hardinge VT-100 Vertical Turning Center
Hardinge CHNC Turning Center
Mazak Quick Slant 30N 4 Axis CNC, T32 Control
Mazak Super Quick Turn 30, CNC T32 Control
Mazak Super Quick Turn 15, CNC, T32-2 Control
LeBlond Polishing Lathe
Hardinge Polishing Bench Lathes
Manual Lathes with Hydraulic Tracer Units (4)
Okuma & Howa HL-20 Turning Center
Okuma & Howa HL-35 Turning Center

Mill Turn:
Wasino A-18 5-Axis Milling/Turning Centers with Gantry Load (2)
Grinding Department:
Chevalier Automatic 3 Axis Wet Grinder
Harig “Hogger” Surface Grinder, 6 x 18 Chuck, 2 Speed Spindle
TOS Hostivar Universal Cylindrical Grinders, 3 Axis CNC Control
Bryant Semi-Automatic Internal Grinder
EDM:
Easco Ram Type EDM (2)


Fixturing Three-jaw chuck
Four-jaw chuck
In-House Fixturing & Tooling

Equipment Capabilities CNC Control Capabilities
Large Swing Lathe
Bar Feed
CAD Design Services
CAM Programming Services

Machinery Axis 5
Live Tooling

Secondary Services Offered Assembly
Reaming
Welding
Global Sourcing
Heat Treating
Casting

Advantages of Turning Tight tolerances
Short lead times
Materials compatible

Additional Services Design & Engineering
Rapid Prototyping
Casting Services

Tolerances ±.0005 in
±.0127 mm

Part Diameter

Max
22 in (Production)
558.8 mm (Production)

36 in (Prototype)
914.4mm (Prototype)


Part Length

Max
80 in

2032 mm

Part Width Max
30 in
762 mm

Part Height Max
80 in
2032 mm

Maximum Part Weight/Maximum Lifting Capacity 2,600 lbs

Production Volume
Min
1 Unit
Max
200,000 Units Per Year
Prototype to High Volume

Lead Times Available
Min
2 Weeks
Max
6 Weeks
Quoted on job by job basis Rush Services Available

Industry Standards ANSI (American National Standards Institute)
ASME (American Society of Mechanical Engineers)
ASTM (American Society for Testing and Materials)
ISO (International Organization for Standardization)
  • ISO 9002
  • ISO 9001:2000
Mil-Spec (Military Specifications)
NMSDC (National Minority Supplier Development Council Certified)
NAIC (National Association of Insurance Commissioners)
  • 541614
  • 541330
RoHS (Restriction Of Hazardous Substances Compliant)
TS (Technical Specifications, used with ISO 16949)

Efficiency Six Sigma (Compliant)
Lights Out Manufacturing

File Formats AutoCAD (DWG,DWZ)
BMP (Bit Mapped Graphics)
Catia (CATDrawing,CATPart)
DXF (Drawing Interchange Format, or Drawing Exchange Format)
GIF (Graphics Interchange Format)
IGES (Initial Graphics Exchange Specification, ANSI file format)
Inventor (IDW, IPT)
IronCAD (ICD,ICS)
JPG or JEPG (Joint Photographic Experts Group)
MasterCam (MDX, MC8, MC9, SET)
PDES (Product Data Exchange using STEP, Standard for the Exchange of Product Model Data. A standard format for exchanging data between advanced CAD and CAM programs)
PDF (Portable Document Format)
Pro-E or Pro/Engineer (DRW,PRT,XPR)
SAT
3D ACIS Model File
SolidEdge (DFT)
SolidWorks (SLDPRT,SLDDRW,SLDDRT)
STEP (Standard for the Exchange of Product Model Data)
SurfCam (DSN)
TIFF (Tagged Image File Format)

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