Aerostar Manufacturing
/pdf/Aerostar-Manufacturing-2018-NMSDC-(through MMSDC)-Minority-Certificate.pdfCAPABILITIESCNC Production MachiningAluminum CastingAssembly ServicesManufacturing Design & Engineering ServicesPrecision InspectionIndia Sourcing 
PortfoliosCNC Machined A357 T6
Aluminum Axle Housing
CNC Machined Lube Oil
Filter Head Casting
CNC Machined Aluminum
Sand Cast Engine Control
Valve Assembly
Hard Turned Tool Steel
Actuating Cam
CNC Machined Fan
Hub Assemblies
CNC Machined Sand Cast
Ductile Iron Differential Case
Dry Spindle for High
Speed Centrifuges
24" Dia Wire Feed Pulley
Stainless Steel CNC

Prototyping & Tooling

(Click on pictures to enlarge)

Taking your CAD data or design concepts and turning them into physical models in short timeframes is our specialty. Our rapid prototyping capabilities include blow molding, injection molding, sand casting, CNC machining, SLS and SLA (stereolithography). We also specialize in fabricating scale models, functional prototypes, as well as visual prototypes for agricultural, automotive, and machine tool industries.

Our functional prototypes, tested prior to the actual production phase, are used to assist customers in finalizing product designs. Through SLS or SLA (stereolithography) prototyping, Aerostar Machining, Casting, Prototyping Group turns your 3-D models into solid prototypes. These SLS or SLA prototypes serve as master patterns, supporting various production processes, including metal casting, blow molding, and injection molding.

Air ducts, manifolds, engine components, and heat sinks are typical prototype products we develop. With a large inventory of raw materials, including aluminum, steel, urethane, nylon, and plastic, we provide fast turnaround on prototypes. In addition to rapid prototyping, Aerostar Machining, Casting, Prototyping Group also offers complete assistance in product design and development.

Rapid Prototyping & ToolingRapid Prototyping & ToolingRapid Prototyping & ToolingRapid Prototyping & Tooling

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Portfolio (View Examples of our Work)

Specifications

General CapabilitiesFunctional Prototypes
Scale Models
Short Run Production
Visual Prototypes
Rapid Prototypes
Quick Runs

Industry FocusAgricultural
Automotive
Heavy Truck
Off Highway
Chemical
Food
Machine Tool
Marine
Military
Energy
Environmental
Packaging/Converting
Power Generation
Lighting
Mining

Industry StandardsANSI (American National Standards Institute)
ASME (American Society of Mechanical Engineers)
ASTM (American Society for Testing and Materials)
ISO (International Organization for Standardization)
  • ISO 9002
  • ISO 9001:2000
Mil-Spec (Military profications)
NMSDC (National Minority Supplier Development Council Certified)
NAIC (National Association of Insurance Commissioners)
  • 541614
  • 541330
RoHS (Restriction Of Hazardous Substances Compliant)
TS (Technical profications, used with ISO 16949)

Rapid Prototype MethodStereolithography (SLA)
Blow Molded Plastic
Injection Molded Plastic
CNC Machined
Sand Casting Prototypes
Rubber Prototype parts
Cast Iron Prototypes
Iron Prototypes

MaterialsAluminum
Metal
Nylon
Plastic
Steel
Urethane

Prototype ProductsAir Ducting
Manifolds
Engine Components
Tooling
Pulley Systems
Heat Sinks

Additional Services ProvidedAssembly
Fabrication
Machining
Product Design
Product Development
Testing

Production VolumePrototype to Low Volume

File FormatsAutoCAD (DWG,DWZ)
BMP (Bit Mapped Graphics)
Catia (CATDrawing,CATPart)
DXF (Drawing Interchange Format, or Drawing Exchange Format)
GIF (Graphics Interchange Format)
IGES (Initial Graphics Exchange profication, ANSI file format)
Inventor (IDW, IPT)
IronCAD (ICD,ICS)
JPG or JEPG (Joint Photographic Experts Group)
MasterCam (MDX, MC8, MC9, SET)
PDES (Product Data Exchange using STEP, Standard for the Exchange of Product Model Data. A standard format for exchanging data between advanced CAD and CAM programs)
PDF (Portable Document Format)
Pro-E or Pro/Engineer (DRW,PRT,XPR)
SAT
3D ACIS Model File
SolidEdge (DFT)
SolidWorks (SLDPRT,SLDDRW,SLDDRT)
STEP (Standard for the Exchange of Product Model Data)
SurfCam (DSN)
TIFF (Tagged Image File Format)

Reference:

http://www.schmitprototypes.com/index.cfm?event=Rapid%20Prototyping
http://www.protocam.com/html/slapro.html
http://www.notjustprototypes.com/rapid_prototyping

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