Aluminum Extrusions

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Aluminum Extruded Products Manufacturing

As a leading force in the aluminum extrusion industry, Aerostar Manufacturing proudly boasts an impressive installed production capacity of 1,31,250 MT per annum, positioning us as the foremost manufacturer in the nation. Our state of the art facilities house 14 cutting edge aluminum extrusion presses, ranging from 750 UST to 4000 UST capacity, alongside our meticulously crafted billet casting facility (Hot Top casting). Complementing this infrastructure is our modern tool shop, equipped with the latest CNC, EDM wire cut, and other ancillary equipment.

Crafting a diverse array of aluminum alloys encompassing AA 1XXX, 2XXX, 3XXX, 5XXX, 6XXX, 7XXX, and 8XXX, Aerostar Manufacturing stands as the preferred choice across various manufacturing segments, including Architectural, Automotive, Aviation, Defense, Electrical, Electric Vehicle, Electronics, Solar, Telecom, and beyond.

Through the integration of cutting edge technologies within our foundry, our aluminum profiles consistently exhibit superior surface finish and exemplary chemical and mechanical properties, meeting and surpassing international standards. Our in house tool shop guarantees the production of top tier quality dies, facilitating the creation of intricate custom designs with precision and finesse.

At Aerostar Manufacturing, quality is paramount. Our dedicated quality system ensures rigorous checks at every stage of production, from the testing of raw materials upon arrival to the final inspection prior to dispatch. Through meticulous attention to detail, our QA team ensures that our products consistently exceed customer expectations across all parameters.


Extruded Enclosures

Our aluminum extruded enclosures are meticulously designed and manufactured to meet the diverse needs of our customers across industries such as aerospace, automotive, electric vehicle, electronics, and telecommunications. Leveraging advanced extrusion technology and state of the art equipment, we produce enclosures with intricate designs and tight tolerances, ensuring optimal performance and functionality. Whether it’s for housing sensitive electronic components, protecting equipment in harsh environments, or facilitating efficient heat dissipation, our enclosures are engineered to deliver exceptional durability, corrosion resistance, and thermal management capabilities. We also offer a range of surface treatments including anodizing, powder coating, and painting to enhance the aesthetics and protective properties of our enclosures. Aerostar Manufacturing is your trusted partner for high quality aluminum extruded enclosures tailored to your exact specifications and requirements.

Aluminum Extrusion Production Process

Design & Die Creation

Engineers design parts and create precision
dies for extrusion.

Billet Preparation

High quality aluminum billets are sourced and
preheated if necessary.

Extrusion

Heated billets are pressed through dies to
form desired profiles.

Cooling & Handling

Profiles are cooled, cut, and
inspected for defects.

Surface Treatment and Finishing

Parts undergo surface treatment and finishing
processes as needed.

Quality Control and Inspection

Rigorous quality checks ensure parts meet specifications;
defective parts are addressed.

Industries


Aerospace

We craft precision-engineered aluminum extrusions for the aerospace industry, ensuring lightweight yet durable solutions for aerospace components and structures.

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Aerospace

Automotive

Aerostar is trusted by top automotive manufacturers and suppliers around the world.

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Automotive

Electric Vehicle

We specialize in producing aluminum extrusions for the electric vehicle industry, delivering lightweight and durable solutions for battery enclosures, structural components, and thermal management systems.

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Electric Vehicle

Off Highway

We produce heavy-duty metal engineered components designed to optimize performance and durability in off-highway vehicles and equipment.

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Off Highway

Environmental

We produce metal engineered components that are designed to support environmentally sustainable practices and technologies.

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Environmental

Energy

We fabricate robust metal engineered components that play a vital role in enhancing the efficiency and reliability of energy generation.

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Energy

Power Generation

We create high-quality metal engineered components that are critical for the stability and efficiency of power generation systems.

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Power Generation

Telecommunication

We provide custom aluminum extrusions tailored to the unique needs of the telecommunications industry, ensuring reliable and efficient solutions for housing and protecting sensitive electronic equipment.

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Telecommunication

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