INSPECTION OF MACHINE PARTS

Low, Medium and High Volume Machining Production

At Aerostar Manufacturing, we perform production CNC turning, forming, and milling to exact customer specifications. Straight, taper, form, and contour types of turning operations are our specialty. With a wide range of 2, 3, and 5-axis milling machines, we perform both horizontal and vertical milling. Milling and turning of metal as well as plastic is undertaken. Threading, tapping, and counter boring also form a part of our services.

Our milling and turning equipment features live tooling options, allowing us to perform simultaneous operations and minimize turnaround time. With in-house fixtures plus tooling capabilities, we ensure accurate and cost-effective CNC machining.

We provide precision turning services at tight tolerances of about ±0.0005″. Cylindrical parts up to 22″ in diameter and 80″ in length can be precision turned by us. Additionally, we also perform turning for creating prototypes. Depending on the part requirement, welding, casting, reaming, and assembly can be performed on turned or milled parts.

Capabilities3

Tolerance: +/- .0005 in (.0127 mm) Max Height: 80 in (2032 mm)
Max Diameter: 22 in (558.8 mm) Max Weight: 2600 lbs
Max Length: 80 in (2032 mm) Prototype Diameter: 36 in (914.4 mm)
Max Width: 30 in (762 mm)
Min: 1 Unit
Max: 200,000 Units Per Year
Lead Times: 2-6 Weeks, Rush Services Available
ANSI (American National Standards Institute) NMSDC (National Minority Supplier Development Council Certified)
ASME (American Society of Mechanical Engineers) NAIC (National Association of Insurance Commissioners)
ASTM (American Society for Testing and Materials)
  • 541614
  • ISO (International Organization for Standardization)
  • 541330
  • ISO 9002
  • RoHS (Restriction of Hazardous Substances Compliant)
  • ISO 9001:2000
  • TS (Technical Specifications, used with ISO 16949)
    AutoCAD (DWG, DWZ) BMP Catia (CATDrawing, CATPart)
    DXF GIF IGES
    IDW, IPT ICD, ICS JPG
    MDX, MC8, MC9, SET) PDES PDF
    DRW, PRT, XPR SAT 3D ACIS Model File
    SolidEdge SolidWorks STEP
    SurfCam TIFF

    Services and Processes3

    Parting/Cutting Threading: Counterboring
    Facing
  • External
  • Countersinking
    Turning:
  • Internal
  • Pocketing
  • Contour Turning
  • Internal Forming Profiling
  • Form Turning
  • Knurling Reaming
  • Taper Turning
  • Boring Tapping
  • Straight Turning
  • Drilling Thread Milling
    Assembly Global Sourcing Design & Engineering
    Reaming Heat Treating Rapid Prototyping
    Welding Casting Casting Services

    Materials

    Alloy Steels Carbon Steel Stainless Steel
    Aluminum Copper Nylon
    Beryllium Ductile Iron Phenolic
    Brass Grey Iron Thermoplastics
    Bronze Alloys Cast Iron

    Equipment2

    Daewoo Vertical Machining Centers Mazak VTC-300C, 3 Axis Mill
    Doosan HP-4000 Horizontal Machining Center Mazak VTC-20, 3 Axis Mill
    Daewoo DHP-400 Horizontal Machining Center Okuma & Howa MILLAC 630H Horizontal Machining Center
    Makino 4-Axis Horizontal Machining Centers OKK HM 60 Horizontal Machining Center
    Mori-Seiki M-300 Machining Centers Fadal 6030 Vertical Machining Center
    Mori-Seiki MV40 Machining Center Fadal 8030 Vertical Machining Center
    Mazak “Variaxis 630-5X”, 5 Axis Mill Bridgeport 2 HP Vertical Milling Machine
    Daewoo Puma 240B High Performance Turning Center Mazak Super Quick Turn 15, CNC, T32-2 Control
    Mori-Seiki SL-65 Slant Bed Turning Center LeBlond Polishing Lathe
    Murata MW-12G 2SP Multi-Axis Turning Center with Gantry Load Hardinge Polishing Bench Lathe
    Okuma and Howa V-45 and V-55 2SP Vertical Turning Center Manual Lathes with Hydraulic Tracer Units
    Hardinge VT-100 Vertical Turning Center Okuma & Howa HL-20 Turning Center
    Hardinge CHNC Turning Center Okuma & Howa HL-35 Turning Center
    Mazak Quick Slant 30N 4 Axis CNC, T32 Control Wasino A-18 5-Axis Milling/Turning Center with Gantry Load
    Mazak Super Quick Turn 30, CNC T32 Control
    Chevalier Automatic 3 Axis Wet Grinder Bryant Semi-Automatic Internal Grinder
    Harig Hogger Surface Grinder, 6 x 18 Chuck, 2 Speed Spindle Easco Ram Type EDM
    TOS Hostivar Universal Cylindrical Grinders, 3 Axis CNC Control
    Brother (TC-22A) Brother (TC-32A)
    Brother (TC-S2D) Cosen Saw (1) (C-300NC)
    Cosen Saw (2) (C-300NC) Daewoo (DHC 400)
    Daewoo (DHP 400) Daewoo (DMV 400)
    Daewoo (DVC 400) Daewoo (DVC 500)
    Daewoo (Puma 300M-GL) Daewoo PUMA (240 MS)
    Dmc (DL 80V) Dmg-mori (450V1)
    Brother (TC-S2C) Doosan (HC 400)
    Doosan (HP 4000) Doosan (NHP6300)
    Doosan (QL300HM) Hyundai (HS6300)
    Doosan (T210) Dunnage Washer
    Hyundai Kia # 1 (HS400) Hyundai Kia # 2 (HS400)
    Hyundai Kia # 3 (HS400) Hyundai Wia # 1 (HS 4000)
    Hyundai Wia # 2 (HS 4000) Hyundai Wia # 4 (HS 4000)
    Hyundai Wia # 5 (HS 4000) Hyundai Wia (HS 4000i)
    Kitako (MT4200M) Lablonde
    Makino (A51) Makino (A55 # 1 DELTA)
    Makino (A55 # 2) Makino (A55E # 2)
    Makino (A55E) Makino (A66)
    Mori Seiki (SH-50) Mori Seiki (SH-500)
    Mori Seiki (SL-65A) Murata (MW 12)
    MURATA (MW 120) MAKINO (A77)
    Murata (MW 200/GS) Murata (MW200)
    Murata (MW200/G) Toyoda (FA400)
    Okuma Howa (2SP-V35) Okuma Howa (2SP-V55)
    Okuma Howa (HL 20) Okuma Howa (HL 35)
    Ramco (MK32C) Ransohoff (LEAN JET)
    Cad/Cam System w/plotter Coolant Recovery System
    Darex Tool Sharpener DMC DL 80V
    DMC DL 80VL Epilog Laser 20 watt
    Gaging Giant Tumblers
    Hardinge Elmira N Harig B/P Surface Grinder 618 Hogger 6 x 18 travel
    Height Master Kodak 14" Optical Comparator with Readouts
    Kodak 30" Optical Comparator with Readouts Material Handling Equipment
    Mazak 250 Matrix Nexus 2 Mazak Quick Slant 30N 4 axis - Mazatrol Cam T-4
    Mazak Quick Turn 15 - Mazatrol T32-2 Mazak Quick Turn Smart 350
    Mazak Super Quick Turn 30 2 Axis - Mazatrol T-32-2 Poreba 48" Lathe - 48" Dia x 120" bet. centers - 30 HP Motor
    Power Washer / Steam Sullair 250 air dryer
    Sullair S-Energy 3700 Air compressor Sunnen Hone MBB-1660 / Sunnen PG-800E Precision Bore Gage
    Togoshiseike Hardness Tester / Rockwell style WF Wells BF-20 Bar feed
    Yale Fork lift ERC-080 8000# Zeiss Contura
    Zeiss Model 2840 w/Probe changer / 26 Position Probe Changer

    Industries & Applications2

    Agricultural Heavy Truck Mining
    Automotive LED Lighting Off Highway
    Chemical Lighting Packaging/Converting
    Energy Machine Tool Power Generation
    Environmental Marine
    Food & Beverage Military
    Drive Train Components Construction Equipment
    Machine Components Shafts
    Engine Components Forgings
    Turbocharger Housings Valves
    Differential Housings Seat Foam Tooling
    Hydraulic Components

    Portfolio