Low, Medium and High Volume Machining Production

At Aerostar Manufacturing, we perform production CNC turning, forming, and milling to exact customer specifications. Straight, taper, form, and contour types of turning operations are our specialty. With a wide range of 2, 3, and 5-axis milling machines, we perform both horizontal and vertical milling. Milling and turning of metal as well as plastic is undertaken. Threading, tapping, and counter boring also form a part of our services.

Our milling and turning equipment features live tooling options, allowing us to perform simultaneous operations and minimize turnaround time. With in-house fixtures plus tooling capabilities, we ensure accurate and cost-effective CNC machining.

We provide precision turning services at tight tolerances of about ±0.0005″. Cylindrical parts up to 22″ in diameter and 80″ in length can be precision turned by us. Additionally, we also perform turning for creating prototypes. Depending on the part requirement, welding, casting, reaming, and assembly can be performed on turned or milled parts.

Capabilities3

Tolerance: +/- .0005 in (.0127 mm)Max Height: 80 in (2032 mm)
Max Diameter: 22 in (558.8 mm)Max Weight: 2600 lbs
Max Length: 80 in (2032 mm)Prototype Diameter: 36 in (914.4 mm)
Max Width: 30 in (762 mm)
Min: 1 Unit
Max: 200,000 Units Per Year
Lead Times: 2-6 Weeks, Rush Services Available
ANSI (American National Standards Institute)NMSDC (National Minority Supplier Development Council Certified)
ASME (American Society of Mechanical Engineers)NAIC (National Association of Insurance Commissioners)
ASTM (American Society for Testing and Materials)
  • 541614
  • ISO (International Organization for Standardization)
  • 541330
  • ISO 9002
  • RoHS (Restriction of Hazardous Substances Compliant)
  • ISO 9001:2000
  • TS (Technical Specifications, used with ISO 16949)
    AutoCAD (DWG, DWZ)BMPCatia (CATDrawing, CATPart)
    DXFGIFIGES
    IDW, IPTICD, ICSJPG
    MDX, MC8, MC9, SET)PDESPDF
    DRW, PRT, XPRSAT3D ACIS Model File
    SolidEdgeSolidWorksSTEP
    SurfCamTIFF

    Services and Processes3

    Parting/CuttingThreading:Counterboring
    Facing
  • External
  • Countersinking
    Turning:
  • Internal
  • Pocketing
  • Contour Turning
  • Internal FormingProfiling
  • Form Turning
  • KnurlingReaming
  • Taper Turning
  • BoringTapping
  • Straight Turning
  • DrillingThread Milling
    AssemblyGlobal SourcingDesign & Engineering
    ReamingHeat TreatingRapid Prototyping
    WeldingCastingCasting Services

    Materials

    Alloy SteelsCarbon SteelStainless Steel
    AluminumCopperNylon
    BerylliumDuctile IronPhenolic
    BrassGrey IronThermoplastics
    Bronze AlloysCast Iron

    Equipment2

    Daewoo Vertical Machining CentersMazak VTC-300C, 3 Axis Mill
    Doosan HP-4000 Horizontal Machining CenterMazak VTC-20, 3 Axis Mill
    Daewoo DHP-400 Horizontal Machining CenterOkuma & Howa MILLAC 630H Horizontal Machining Center
    Makino 4-Axis Horizontal Machining CentersOKK HM 60 Horizontal Machining Center
    Mori-Seiki M-300 Machining CentersFadal 6030 Vertical Machining Center
    Mori-Seiki MV40 Machining CenterFadal 8030 Vertical Machining Center
    Mazak “Variaxis 630-5X”, 5 Axis MillBridgeport 2 HP Vertical Milling Machine
    Daewoo Puma 240B High Performance Turning CenterMazak Super Quick Turn 15, CNC, T32-2 Control
    Mori-Seiki SL-65 Slant Bed Turning CenterLeBlond Polishing Lathe
    Murata MW-12G 2SP Multi-Axis Turning Center with Gantry LoadHardinge Polishing Bench Lathe
    Okuma and Howa V-45 and V-55 2SP Vertical Turning CenterManual Lathes with Hydraulic Tracer Units
    Hardinge VT-100 Vertical Turning CenterOkuma & Howa HL-20 Turning Center
    Hardinge CHNC Turning CenterOkuma & Howa HL-35 Turning Center
    Mazak Quick Slant 30N 4 Axis CNC, T32 ControlWasino A-18 5-Axis Milling/Turning Center with Gantry Load
    Mazak Super Quick Turn 30, CNC T32 Control
    Chevalier Automatic 3 Axis Wet GrinderBryant Semi-Automatic Internal Grinder
    Harig Hogger Surface Grinder, 6 x 18 Chuck, 2 Speed SpindleEasco Ram Type EDM
    TOS Hostivar Universal Cylindrical Grinders, 3 Axis CNC Control

    Industries & Applications2

    AgriculturalHeavy TruckMining
    AutomotiveLED LightingOff Highway
    ChemicalLightingPackaging/Converting
    EnergyMachine ToolPower Generation
    EnvironmentalMarine
    Food & BeverageMilitary
    Drive Train ComponentsConstruction Equipment
    Machine ComponentsShafts
    Engine ComponentsForgings
    Turbocharger HousingsValves
    Differential HousingsSeat Foam Tooling
    Hydraulic Components

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