What Makes Aerostar a Quality India Manufacturing Partner?
Aerostar Manufacturing distinguishes itself as a premier India manufacturing partner with over 30 manufacturing locations throughout India, through a multifaceted approach that encompasses technical competence, operational excellence, and reliability. We employ cutting edge technology and a highly skilled engineering team, supported by rigorous quality assurance measures such as IATF 16949 and ISO 9001 certifications to deliver customized, high quality metal engineered components. Our scalable manufacturing capabilities are designed for flexibility, allowing us to adapt to different production volumes while maintaining the highest quality standards and environmental compliance.
Aerostar’s India Capabilities
CNC production machining plays a pivotal role in modern manufacturing by combining cutting edge technology, precise automation and versatile material capabilities to efficiently produce complex parts with high level of accuracy and consistency
Precision CNC machining is an advanced manufacturing technique that relies on computer controlled machinery to produce intricate parts with high precision and repeatability, making it a crucial process for various industries that require complex and finely detailed components.
Machined castings refer to complex parts or components that are manufactured through the casting process and then further refined or finished using machining techniques. The casting process involves pouring molten metal or other materials into a mold to create a desired shape.
Forgings are produced by subjecting metal billets or blanks to high pressure forces, often with the use of hammers, presses, or other shaping tools. This process rearranges the internal grain structure of the metal, enhancing its strength, durability, and mechanical properties.
Prototype and low-volume CNC machining refers to the process of using Computer Numerical Control (CNC) technology to manufacture a limited quantity of parts or components, typically for testing, validation, or initial production purposes.
We understand the intricacies of running complex projects in the manufacturing industry. Our project management solutions are carefully designed to streamline operations, reduce overheads, and ensure the timely delivery of high quality products.
At Aerostar Manufacturing, we take pride in our sheet metal fabrication expertise. We handle the entire process, from transforming your CAD designs into reality to selecting the perfect sheet metal and applying the finishing touches.
Our high-volume stamping services deliver cost-effective solutions for your diverse metal part needs. Our advanced presses, capable of handling forces up to 200 tons, combined with our commitment to quality, ensure precise and reliable stamped parts.
We partner with a world-class manufacturer, ensuring access to an impressive production capacity. Our in-house tool shop, equipped with cutting-edge CNC and EDM wire cutting technology, empowers us to tackle intricate projects and high-volume requirements.
We’re your trusted partner for high-performance gear solutions. Our team of experts utilizes cutting-edge technology and advanced engineering to design and produce custom gear solutions that meet your exact specifications.
Our machined assemblies division is where precision engineering meets meticulous attention to detail. We take your individual components and seamlessly integrate them into high-performing, functional machines.
At Aerostar Manufacturing, we set the industry standard for automated precision machined assemblies. Our assembly operations are executed with meticulous attention to detail, supported by state of the art testing equipment and ISO certifications.
Technical Competence
- Advanced Technology: Utilization of cutting edge manufacturing technology and machinery to ensure precision and quality.
- Quality Assurance: ISO certified, IATF certified, and other industry standard qualifications.
- Engineering Capability: Strong design and engineering team for customization and product development.
- Material Expertise: Deep knowledge in working with various types of metals and materials.
- Manufacturing Flexibility: Capability to adapt to different production volumes and customization needs.
Operational Excellence
- Scalability: Capability to meet increased demand without a compromise in quality.
- Lean Manufacturing: Efficient utilization of resources and minimization of waste.
- Inventory Management: Ability to manage stock effectively to meet delivery timelines.
- Logistical Efficiency: Well coordinated shipping and handling process, taking into account global operations.
- Environmental Compliance: Adherence to environmental regulations and sustainability practices.
Quality Control
- Testing Facilities: In house or certified third party testing for quality.
- Quality Checks: Regular audits and inspections at various stages of the manufacturing process.
- Certification and Standards: Compliance with international standards like ASTM, ANSI, or other relevant bodies.
- Transparency: Willingness to allow customers to inspect facilities or take part in quality checks.
Reliability
- Timely Deliveries: Consistent record of on time delivery.
- Customer Service: Readily available customer service that is knowledgeable and helpful.
- After Sales Support
- Financial Stability: A secure financial standing to ensure long term partnership viability.
Cost Competitiveness
With a focus on cost competitiveness, timely deliveries, and exceptional customer service, Aerostar Manufacturing is committed to long term programs and partnerships built on mutual trust and collaboration.
Communication and Collaboration
- Language Capability: Staff skilled in multiple languages for effective global communication.
- Cultural Sensitivity: Understanding of business customs and etiquette in different markets.
- Collaborative Attitude: Openness to working closely with clients for mutual benefit.
Aerostar India Locations
Statistics, Market Trends, & Components
Capacity:
- One of the largest manufacturing sectors in the world.
- Sector growing rapidly.
- Availability of skilled and semi skilled workers for manufacturing sector at very reasonable salaries
- Industries include aerospace, automobiles, pharmaceuticals, machinery, technology, mining, etc.
Open Capacity:
- Usually operates close to full capacity, but varies by industry.
- Experienced a decline in capacity utilization due to the COVID 19 pandemic.
Workforce:
- Employed around 12-13 million people in manufacturing as of 2021.
- Fairly specialized and experienced workforce.
Education of Workforce:
- Increasing need for skilled labor with technical and vocational training.
- Many workers have at least some college education, and a significant percentage have Bachelor’s or higher degrees.
Skill Development:
- Increased emphasis on training programs to create a skilled workforce capable of operating advanced CNC machines.
Cost-Effective Services:
- Competitive pricing in CNC machining services as compared to other markets, attracting foreign clients.
Growing Automotive Sector:
- Strong growth in the automotive industry drives demand for CNC machining for parts production.
Government Initiatives:
- Programs like “Make in India” encourage the domestic production of machinery, including CNC machines.
Quality Control:
- Adoption of international quality standards to meet the requirements of global clients.
Import Dependence:
- Reliance on imported CNC machines, with initiatives underway to develop domestic manufacturing capabilities.
Small and Medium Enterprises:
- A growing number of SMEs adopting CNC machining to improve quality and productivity.
Localized Supply Chains:
- Efforts to develop localized supply chains to minimize disruptions and improve lead times.
Textile Machinery Components:
- Spindles, bobbins, and other components for textile manufacturing machines.
Automotive Components:
- Engine parts, brake systems, and sheet metal components.
Railway Components:
- Axles, wheels, and other parts for trains and rail systems.
Agricultural Equipment:
- Plow blades, tilling equipment, and combine harvester components.
Electrical Hardware:
- Metal casings, enclosures, and electrical connectors.
Pumps and Valves:
- Components for water pumps, hydraulic systems, and industrial valves.
Hand Tools:
- Wrenches, hammers, and other hand tools made from steel or other metals.
Fasteners:
- Nuts, bolts, and washers for various applications.
Construction Materials:
- Rebars, metal beams, and scaffolding components.
Consumer Appliances:
- Metal parts for refrigerators, air conditioners, and washing machines.
