Machined Castings
Machined castings refer to complex parts or components that are manufactured through the casting process and then further refined or finished using machining techniques. The casting process involves pouring molten metal or other materials into a mold to create a desired shape. Once the casting solidifies and is removed from the mold, it may still have imperfections, excess material, or uneven surfaces that need to be addressed.
Machining is a secondary process applied to castings to achieve precise dimensions, smooth surfaces, and tight tolerances. This involves using various cutting tools such as drills, lathes, milling machines, and grinders to remove excess material, create accurate features, and enhance the overall quality of the casting. Machined castings are often employed in industries where both intricate shapes and high precision are required, such as aerospace, automotive, industrial machinery, and more. The combination of casting and machining allows for the production of intricate parts that meet stringent specifications and performance requirements.
Machined Casting Process
Receive Inspection
Visually Inspect for Correct Product, Damage, and Contamination and/or Rust
Store Material
Store material before machining
process begins
Machining
Complete Milling Process.
Store Finished Material
Store product prior to
final inspection.
Pack
Visually Inspect for Correct Packing
Materials & Dunnage, and obvious
machining and casting Defects.
Final Audit
Visually Inspect for Correct
Identification and Visual Defects
Ship to Customer
Complete shipping documentation
& ship to customer
Industries
Agriculture
From low to high production, Aerostar manufactures parts for agricultural equipment such as tractors, combines, hoppers, and more.
Learn MoreAgricultural
Automotive
Aerostar is trusted by top automotive manufacturers and suppliers around the world.
Learn MoreAutomotive
Food & Beverage
We manufacture metal engineered components that meet the highest hygiene and quality standards essential for food processing and beverage production equipment.
Learn MoreFood & Beverage
Heavy Truck
We produce durable metal engineered components specifically designed to withstand the demanding conditions of the heavy truck industry.
Learn MoreHeavy Truck
Power Generation
We specialize in crafting metal engineered components that enhance performance and safety features for motorcycles.
Learn MoreMotorcycle
Off Highway
We produce heavy-duty metal engineered components designed to optimize performance and durability in off-highway vehicles and equipment.
Learn MoreOff Highway
LED Lighting
We specialize in crafting metal engineered components that optimize the performance and longevity of LED lighting systems.
Learn MoreLED Lighting
Applications
Drive Train Components
Aerostar Manufacturing specializes in the precision engineering of high-quality drive train components that meet the stringent demands of the automotive and aerospace industries.
View Full PortfolioDrive Train
Components
Machine Components
Aerostar Manufacturing designs and produces specialized machine components tailored to meet the needs of various industries.
View Full PortfolioMachine
Components
Engine Components
We manufacture engine components designed to optimize power, efficiency, and durability in various types of engines.
View Full PortfolioEngine
Components
Hydraulic Components
We create precision-engineered hydraulic components that offer reliable performance and durability in a wide array of hydraulic systems.
View Full PortfolioHydraulic
Components
Turbocharger Housings
We produce high-quality turbocharger housings that maximize turbo efficiency and withstand extreme temperatures and pressures.
View Full PortfolioTurbocharger
Housings
Differential Housings
We fabricate differential housings that are designed for optimal strength and durability, ensuring smooth power transmission in vehicles.
View Full PortfolioDifferential
Housings
Canning
We manufacture precision-engineered canning components that optimize speed and reliability in food and beverage packaging processes.
View Full PortfolioCanning
