Airset Sand Casting

Using airset sand casting processes, we produce aluminum castings that are highly resistant to corrosion, heat, abrasion, and wear. We can produce castings up to 1500 lbs. in weight. The aluminum parts are heat treated to provide high tensile strength. Our cast parts are typically used in engines, motors, pumps, and valves.

An extensive range of McEnglevan speedy melting furnaces, Tinker Omega & Castec sand systems and Castec 3-ton/hour shake systems are used for aluminum castings. Our average production volume ranges from 1 to 5000 units per year. In addition, we also handle custom, prototype, and short run requirements. We utilize real-time x-ray and material spectrometer to insure metal quality in our castings. We also perform assembly, finishing, inspection, and repair operations.

Capabilities

Custom Imported
Service Parts Precision
Prototypes Short Runs
Production
Min: 1 Unit Max: 5000 Units Per Year
Prototype to Low Volume
Abrasion Resistant Corrosion Resistant
Heat Resistant Heat Treated
High Tensile Wear Resistant
ANSI (American National Standards Institute) ASME (American Society of Mechanical Engineers)
ASTM (American Society for Testing and Materials) ISO (International Organization for Standardization)
ISO 9002 ISO 9001:2000
Mil-Spec (Military Specifications) NMSDC (National Minority Supplier Development Council Certified)
NAIC (National Association of Insurance Commissioners) 541614
541330 RoHS (Restriction of Hazardous Substances Compliant)
TS (Technical Specifications, used with ISO 16949)
AutoCAD (DWG, DWZ) BMP
Catia (CATDrawing, CATPart) DXF
GIF IGES
IDW, IPT ICD, ICS
JPG MDX, MC8, MC9, SET)
PDES PDF
DRW, PRT, XPR SAT
3D ACIS Model File SolidEdge
SolidWorks STEP
SurfCam TIFF

Services and Processes

Sand casting produces rough metal castings using a mold usually made from sand formed around a replica of the object, also called a pattern, to be cast and is removed once the sand has been compacted.

Assembly Engineering
Finishing Inspection
Machining Repairs

Industries & Applications

Agricultural Automotive
Heavy Truck Off Highway
Chemical Food
Machine Tool Marine
Military Energy
Environmental Packaging/Converting
Power Generation Lighting
LED Lighting Mining
Construction Machinery Drive Train
Engines Gears
Hardware Hydraulics
Impellers Machinery
Motors Pumps
Sculptures Semiconductor
Turbochargers Valves

Equipment

McEnglevan Industrial T-300 EMT Speedy Melting Furnaces 190aF McEnglevan Industrial T-1000 Speedy Melting Furnace
4 Million BT Castec 3-Ton/Hour Shake System

Portfolio