Airset Sand Casting

Using airset sand casting processes, we produce aluminum castings that are highly resistant to corrosion, heat, abrasion, and wear. We can produce castings up to 1500 lbs. in weight. The aluminum parts are heat treated to provide high tensile strength. Our cast parts are typically used in engines, motors, pumps, and valves.

An extensive range of McEnglevan speedy melting furnaces, Tinker Omega & Castec sand systems and Castec 3-ton/hour shake systems are used for aluminum castings. Our average production volume ranges from 1 to 5000 units per year. In addition, we also handle custom, prototype, and short run requirements. We utilize real-time x-ray and material spectrometer to insure metal quality in our castings. We also perform assembly, finishing, inspection, and repair operations.


Custom Imported
Service Parts Precision
Prototypes Short Runs
Min: 1 Unit Max: 5000 Units Per Year
Prototype to Low Volume
Abrasion Resistant Corrosion Resistant
Heat Resistant Heat Treated
High Tensile Wear Resistant
ANSI (American National Standards Institute) ASME (American Society of Mechanical Engineers)
ASTM (American Society for Testing and Materials) ISO (International Organization for Standardization)
ISO 9002 ISO 9001:2000
Mil-Spec (Military Specifications) NMSDC (National Minority Supplier Development Council Certified)
NAIC (National Association of Insurance Commissioners) 541614
541330 RoHS (Restriction of Hazardous Substances Compliant)
TS (Technical Specifications, used with ISO 16949)
Catia (CATDrawing, CATPart) DXF
3D ACIS Model File SolidEdge
SolidWorks STEP
SurfCam TIFF

Services and Processes

Sand casting produces rough metal castings using a mold usually made from sand formed around a replica of the object, also called a pattern, to be cast and is removed once the sand has been compacted.

Assembly Engineering
Finishing Inspection
Machining Repairs
Brother (TC-22A)Brother (TC-32A)
Brother (TC-S2D)Daewoo (DHC 400)
Daewoo (DHP 400)Daewoo (DMV 400)
Daewoo (DVC 400)Daewoo (DVC 500)
Daewoo (Puma 300M-GL)Daewoo Puma (240 MS)
Dmc (DL 80V)Dmg-mori (450V1)
Doosan (HC 400)Doosan (HP 4000)
Doosan (NHP6300)Brother (TC-S2C)
Doosan (QL300HM)Doosan (T210)
Dunnage WasherFryer MB-10 tool room mill
Hyundai (HS6300)Hyundai Kia # 1 (HS400)
Hyundai Kia # 2 (HS400)Hyundai Kia # 3 (HS400)
Hyundai Wia # 1 (HS 4000)Hyundai Wia # 2 (HS 4000)
Hyundai Wia # 4 (HS 4000)Hyundai Wia # 5 (HS 4000)
Hyundai Wia (HS 4000i)Kitako (MT4200M)
LablondeMakino (A51)
Makino (A55 # 1 DELTA)Makino (A55 # 2)
Makino (A55E # 2)Makino (A55E)
Makino (A77)Mori Seiki (SH-50)
Mori Seiki (SH-500)Mori Seiki (SL-65A)
Murata (MW 12)Murata (A66)
Murata (MW 120)Murata (MW 200/GS)
Murata (MW200)Murata (MW200/G)
Ohio Broach (HC548)Okuma Howa (2SP-V35)
Okuma Howa (2SP-V55)Okuma Howa (HL 20)
Okuma Howa (HL 35)Ramco (MK32C)
Ransohoff (LEAN JET)Sharp Bridgeport
Southwestern Trak Lathe (TRL-1745P)Southwestern Trak Mill (DPM)
Toyoda (FA400)Tur 630M (TUR630M)
Vectrax Mill (GS20F)Bryant Universal ID Grinder
Cad/Cam System w/plotter Chavalier FSG 1632 TX Surface Grinder
Coolant Recovery System Dake 10 ton Hydraulic Press
Dake Arbor Press Dake Johnson Band Saw VH-24
Darex Tool Sharpener DMC DL 80V
DMC DL 80VL Epilog Laser 20 watt
Gagemaker Gaging
Giant Tumblers Granite Surface Plates
Hardinge Elmira N Harig B/P Surface Grinder 618 Hogger 6 x 18 travel
Height Master Kodak 14" Optical Comparator with Readouts
Kodak 30" Optical Comparator with Readouts Lap master 20c
LeBlond Material Handling Equipment
Mazak 250 Matrix Nexus 2 Mazak Quick Slant 30N 4 axis - Mazatrol Cam T-4
Mazak Quick Turn 15 - Mazatrol T32-2 Mazak Quick Turn Smart 350
Mazak Super Quick Turn 30 2 Axis - Mazatrol T-32-2 Poreba 48" Lathe - 48" Dia x 120" bet. centers - 30 HP Motor
Power Washer / Steam Safina Linear Hone
Sand Blaster Steel and Steel Racks
Sullair 250 air dryer Sullair S-Energy 3700 Air compressor
Sunnen Hone MBB-1660 / Sunnen PG-800E Precision Bore Gage Togoshiseike Hardness Tester / Rockwell style
Tool Mex TUR 630 M with Sony Readout TOS Hostivar BUB 50 OD Grinder
WF Wells BF-20 Bar feed Yale Fork lift ERC-080 8000#
Zeiss Contura Zeiss Model 2840 w/Probe changer / 26 Position Probe Changer
4 Million BT Castec 3-Ton/Hour Shake System 190aF McEnglevan Industrial T-1000 Speedy Melting Furnace
McEnglevan Industrial T-300 EMT Speedy Melting Furnaces