
Machined Castings
Machined castings refer to complex parts or components that are manufactured through the casting process and then further refined or finished using machining techniques. The casting process involves pouring molten metal or other materials into a mold to create a desired shape. Once the casting solidifies and is removed from the mold, it may still have imperfections, excess material, or uneven surfaces that need to be addressed.
Machining is a secondary process applied to castings to achieve precise dimensions, smooth surfaces, and tight tolerances. This involves using various cutting tools such as drills, lathes, milling machines, and grinders to remove excess material, create accurate features, and enhance the overall quality of the casting. Machined castings are often employed in industries where both intricate shapes and high precision are required, such as aerospace, automotive, industrial machinery, and more. The combination of casting and machining allows for the production of intricate parts that meet stringent specifications and performance requirements.
Machined Casting Process

Receive Inspection
Visually Inspect for Correct Product, Damage, and Contamination and/or Rust

Store Material
Store material before machining
process begins

Machining
Complete Milling Process.

Store Finished Material
Store product prior to
final inspection.

Pack
Visually Inspect for Correct Packing
Materials & Dunnage, and obvious
machining and casting Defects.

Final Audit
Visually Inspect for Correct
Identification and Visual Defects

Ship to Customer
Complete shipping documentation
& ship to customer
Industries

Agriculture

From low to high production, Aerostar manufactures parts for agricultural equipment such as tractors, combines, hoppers, and more.
Learn MoreAgricultural

Automotive

Aerostar is trusted by top automotive manufacturers and suppliers around the world.
Learn MoreAutomotive

Food & Beverage

We manufacture metal engineered components that meet the highest hygiene and quality standards essential for food processing and beverage production equipment.
Learn MoreFood & Beverage

Heavy Truck

We produce durable metal engineered components specifically designed to withstand the demanding conditions of the heavy truck industry.
Learn MoreHeavy Truck

Power Generation

We specialize in crafting metal engineered components that enhance performance and safety features for motorcycles.
Learn MoreMotorcycle

Off Highway

We produce heavy-duty metal engineered components designed to optimize performance and durability in off-highway vehicles and equipment.
Learn MoreOff Highway

LED Lighting

We specialize in crafting metal engineered components that optimize the performance and longevity of LED lighting systems.
Learn MoreLED Lighting
Applications

Drive Train Components

Aerostar Manufacturing specializes in the precision engineering of high-quality drive train components that meet the stringent demands of the automotive and aerospace industries.
View Full PortfolioDrive Train
Components

Machine Components

Aerostar Manufacturing designs and produces specialized machine components tailored to meet the needs of various industries.
View Full PortfolioMachine
Components

Engine Components

We manufacture engine components designed to optimize power, efficiency, and durability in various types of engines.
View Full PortfolioEngine
Components

Hydraulic Components

We create precision-engineered hydraulic components that offer reliable performance and durability in a wide array of hydraulic systems.
View Full PortfolioHydraulic
Components

Turbocharger Housings

We produce high-quality turbocharger housings that maximize turbo efficiency and withstand extreme temperatures and pressures.
View Full PortfolioTurbocharger
Housings

Differential Housings

We fabricate differential housings that are designed for optimal strength and durability, ensuring smooth power transmission in vehicles.
View Full PortfolioDifferential
Housings

Canning

We manufacture precision-engineered canning components that optimize speed and reliability in food and beverage packaging processes.
View Full PortfolioCanning