Machined Forgings

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Custom Machined Forged Parts

Forgings are produced by subjecting metal billets or blanks to high-pressure forces, often with the use of hammers, presses, or other shaping tools. This process rearranges the internal grain structure of the metal, enhancing its strength, durability, and mechanical properties.

Following the forging stage, the forged components are subjected to machining processes, which involve precision cutting, drilling, milling, and other operations to achieve specific dimensions, surface finishes, and tolerances.

Benefits of forging and machining are: Strength and durability, complex geometries, cost efficiency, material selection, precision and quality, waste reduction, customization and fatigue resistance.

Machined Forgings Process

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Material Selection

Appropriate metal or alloy is selected
based on the final application’s
requirements

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Heating

The material is heated to a specific
forging temperature depending on
the type of metal

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Forging

Material is subjected to force using a hammer, press, or other forging equipment. Force applied can be gradual or instantaneous.

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Trimming/Cleaning

After forging, excess material is removed. The forged part undergoes processes like shot blasting or acid cleaning to remove scale and surface impurities.

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Heat Treatment

Forged part may undergo heat treatment
to enhance properties like hardness,
toughness, or grain structure.

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Machining

The roughly forged part is then
machined to its final dimensions
and tolerances by way of milling,
turning, drilling, or grinding.

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Inspection

Part is inspected using tools and techniques
like calipers, micrometers, ultrasonic testing,
and sometimes CMM

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Finishing

Part undergoes surface finishing
processes and Surface treatments

Industries


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