High Quality Stamped Parts
At Aerostar Manufacturing, we offer cost-efficient solutions for diverse stamped parts. Our advanced presses handle up to 200T, meeting rigorous quality standards. Plating options include Silver, Tin, and Nickel.
Stamping Process
Design & Planning
Before any stamping occurs, engineers and designers work together to create detailed blueprints and plans for the part to be manufactured.
Material Selection
The appropriate metal or alloy is chosen based on the part’s intended use, strength requirements, and other factors.
Die Design and Fabrication
Custom dies are designed and fabricated to shape the metal. These are usually made from hard materials like tungsten or hardened steel.
Blanking
The initial sheet of metal is cut into smaller “blanks” that are easier to work with.
Punching
Holes and other features are created in the metal blanks using the fabricated dies.
Forming
The metal is bent, folded, or otherwise formed into its final shape using various forming techniques.
Drawing
For more complex shapes, the metal may be “drawn” through a series of dies to achieve the desired form.
Trimming
Excess material is removed, and edges are smoothed.
Secondary Operations
Additional processes like welding, plating, or coating may be applied to enhance the part’s properties.
Quality Control and Inspection
The final parts are inspected for quality, ensuring they meet all specifications and tolerances.
Industries & Applications
Automotive Industry:
For making various car components like frames, brackets, and other structural parts.
Aerospace Industry:
Used in the manufacturing of aircraft components, including structural elements and engine parts.
Electronics Industry:
For creating connectors, switches, and other small but essential components.
Railway Industry:
In the production of train components and track elements.
Construction Industry:
For making structural elements like beams, brackets, and fasteners.
Telecommunication:
For manufacturing components like racks, enclosures, and connectors.
Energy Sector:
For manufacturing components used in power generation and distribution.
Military and Defense:
In the production of various military hardware, including vehicle components and weaponry.
Agricultural Equipment:
Used in the making of tractors, plows, and other farming machinery.
