Machined Castings

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Machined Castings

Machined castings refer to complex parts or components that are manufactured through the casting process and then further refined or finished using machining techniques. The casting process involves pouring molten metal or other materials into a mold to create a desired shape. Once the casting solidifies and is removed from the mold, it may still have imperfections, excess material, or uneven surfaces that need to be addressed.

Machining is a secondary process applied to castings to achieve precise dimensions, smooth surfaces, and tight tolerances. This involves using various cutting tools such as drills, lathes, milling machines, and grinders to remove excess material, create accurate features, and enhance the overall quality of the casting. Machined castings are often employed in industries where both intricate shapes and high precision are required, such as aerospace, automotive, industrial machinery, and more. The combination of casting and machining allows for the production of intricate parts that meet stringent specifications and performance requirements.

Machined Casting Process

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Receive Inspection

Visually Inspect for Correct Product, Damage, and Contamination and/or Rust

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Store Material

Store material before machining
process begins

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Machining

Complete Milling Process.

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Store Finished Material

Store product prior to
final inspection.

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Pack

Visually Inspect for Correct Packing
Materials & Dunnage, and obvious
machining and casting Defects.

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Final Audit

Visually Inspect for Correct
Identification and Visual Defects

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Ship to Customer

Complete shipping documentation
& ship to customer

Machined castings are the silent partners behind countless everyday objects. From a rough-hewn block of metal lacking the finishing touches, machined castings take center stage.

Through a combination of molten metal and precision machining, these parts are created. First, molten metal is poured into a mold, shaping it into a near-final form. A casting emerges with imperfections. This is where CNC machining comes into play.

CNC machines, armed with laser guided tools, meticulously sculpt away these imperfections. Millers, drills, and grinders transform the rough surface into a smooth part, revealing the hidden precision within.

Machined castings are appreciated for their versatility. They can be crafted from a vast array of metals: aluminum for lightweight aircraft parts, iron for sturdy engine blocks, even exotic alloys for demanding medical devices.

Machined castings are known for strength and durability; they offer a cost effective way to achieve complex shapes with intricate details. By starting with a near-finished form through casting, less material needs to be removed during machining, reducing waste and production time.

Industries


Agriculture

From low to high production, Aerostar manufactures parts for agricultural equipment such as tractors, combines, hoppers, and more.

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Agricultural

Automotive

Aerostar is trusted by top automotive manufacturers and suppliers around the world.

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Automotive

Food & Beverage

We manufacture metal engineered components that meet the highest hygiene and quality standards essential for food processing and beverage production equipment.

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Food & Beverage

Heavy Truck

We produce durable metal engineered components specifically designed to withstand the demanding conditions of the heavy truck industry.

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Heavy Truck

Power Generation

We specialize in crafting metal engineered components that enhance performance and safety features for motorcycles.

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Motorcycle

Off Highway

We produce heavy-duty metal engineered components designed to optimize performance and durability in off-highway vehicles and equipment.

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Off Highway

LED Lighting

We specialize in crafting metal engineered components that optimize the performance and longevity of LED lighting systems.

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LED Lighting

Applications


Drive Train Components

Aerostar Manufacturing specializes in the precision engineering of high-quality drive train components that meet the stringent demands of the automotive and aerospace industries.

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Drive Train
Components

Machine Components

Aerostar Manufacturing designs and produces specialized machine components tailored to meet the needs of various industries.

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Machine
Components

Engine Components

We manufacture engine components designed to optimize power, efficiency, and durability in various types of engines.

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Engine
Components

Hydraulic Components

We create precision-engineered hydraulic components that offer reliable performance and durability in a wide array of hydraulic systems.

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Hydraulic
Components

Turbocharger Housings

We produce high-quality turbocharger housings that maximize turbo efficiency and withstand extreme temperatures and pressures.

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Turbocharger
Housings

Differential Housings

We fabricate differential housings that are designed for optimal strength and durability, ensuring smooth power transmission in vehicles.

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Differential
Housings

Canning

We manufacture precision-engineered canning components that optimize speed and reliability in food and beverage packaging processes.

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Canning

Case Studies

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