INSPECTION OF MACHINE PARTS

Fast and Efficient Prototype and Small Run Machining

At Aerostar Manufacturing, we understand the importance of expediently manufacturing production-quality prototypes. We are capable of producing excellent quality prototypes from aluminum, steel, copper, as well as plastic. Once we have produced a prototype to your specifications, we can provide small volume runs for your company.

We also provide engineering and design assistance. Learn more.

Industries & Applications 7

Agricultural Automotive
Heavy Truck Off Highway
Chemical Food & Beverage
Machine Tool Marine
Military Energy
Environmental Packaging/Converting
Power Generation Lighting
LED Lighting Mining
Drive Train Components Machine Components
Engine Components Turbocharger Housings
Differential Housings Hydraulic Components
Construction Equipment Shafts
Forgings Valves
Seat Foam Tooling

Capabilities 8

Parting/Cutting Facing
Turning Contour Turning
Form Turning Taper Turning
Straight Turning Threading
External Internal
Internal Forming Knurling
Boring Drilling
Counterboring Countersinking
Pocketing Profiling
Reaming Tapping
Thread Milling
Assembly Reaming
Welding Global Sourcing
Heat Treating Casting
Design & Engineering Casting Services
Alloy Steels Aluminum
Beryllium Brass
Bronze Alloys Carbon Steel
Copper Ductile Iron
Grey Iron Cast Iron
Stainless Steel Nylon
Phenolic Thermoplastics
Tolerance: +/- .0005 in (.0127 mm) Max Diameter: 22 in (558.8 mm)
Max Length: 80 in (2032 mm) Max Width: 30 in (762 mm)
Max Height: 80 in (2032 mm) Max Weight: 2600 lbs
Prototype Diameter: 36 in (914.4 mm)
Min: 1 Unit Max: 200,000 Units Per Year
Lead Times: 2-6 Weeks, Rush Services Available
ANSI (American National Standards Institute) ASME (American Society of Mechanical Engineers)
ASTM (American Society for Testing and Materials) ISO (International Organization for Standardization)
ISO 9002 ISO 9001:2000
Mil-Spec (Military Specifications) NMSDC (National Minority Supplier Development Council Certified)
NAIC (National Association of Insurance Commissioners) 541614
541330 RoHS (Restriction of Hazardous Substances Compliant)
TS (Technical Specifications, used with ISO 16949)
AutoCAD (DWG, DWZ) BMP
Catia (CATDrawing, CATPart) DXF
GIF IGES
IDW, IPT ICD, ICS
JPG MDX, MC8, MC9, SET)
PDES PDF
DRW, PRT, XPR SAT
3D ACIS Model File SolidEdge
SolidWorks STEP
SurfCam TIFF

Equipment 3

BRIDGE PORT BROTHER (TC-22A)
BROTHER (TC-32A) BROTHER (TC-S2C)
BROTHER (TC-S2D) DAEWOO (DHC 400)
DAEWOO (DHP 400) DAEWOO (DMV 400)
DAEWOO (DVC 400) DAEWOO (DVC 500)
DAEWOO PUMA (240 MS) DOOSAN (HC 400)
DOOSAN (HP 4000) DOOSAN (NHP6300)
HYUNDAI (HS6300) HYUNDAI KIA # 1 (HS400)
HYUNDAI KIA # 2 (HS400) HYUNDAI KIA # 3 (HS400)
HYUNDAI WIA # 1 (HS 4000) HYUNDAI WIA # 2 (HS 4000)
HYUNDAI WIA # 4 (HS 4000) HYUNDAI WIA # 5 (HS 4000)
HYUNDAI WIA (HS 4000i) MAKINO (A51)
MAKINO (A55 # 1 DELTA) MAKINO (A55 # 2)
MAKINO (A55E # 2) MAKINO (A55E)
MAKINO (A66) MAKINO (A77)
MORI SEIKI (SH-50) MORI SEIKI (SH-500)
SHARP BRIDGEPORT Southwestern Trak Lathe (TRL-1745P)
Southwestern Trak Mill (DPM) TOYODA (FA400)
VECTRAX MILL (GS20F) DMC DL 80V
DMC DL 80VL Mazak Quick Slant 30N 4 axis - Mazatrol Cam T-4
Daewoo DHP-400 Horizontal Machining Center Daewoo Puma 240B High Performance Turning Center
Daewoo Vertical Machining Centers Doosan HP-4000 Horizontal Machining Center
Makino 4-Axis Horizontal Machining Centers Mazak “Variaxis 630-5X”, 5 Axis Mill
Mazak Quick Slant 30N 4 Axis CNC, T32 Control Mazak VTC-20, 3 Axis Mill
Mazak VTC-300C, 3 Axis Mill OKK HM 60 Horizontal Machining Center
Okuma & Howa MILLAC 630H Horizontal Machining Center
DAEWOO (Puma 300M-GL) DAEWOO PUMA (240 MS)
DMG-MORI (450V1) DOOSAN (QL300HM)
MORI SEIKI (SL-65A) MURATA (MW 12)
MURATA (MW 120) MURATA (MW 200/GS)
MURATA (MW200) MURATA (MW200/G)
OKUMA HOWA (2SP-V35) OKUMA HOWA (2SP-V55)
OKUMA HOWA (HL 20) OKUMA HOWA (HL 35)
Hardinge Elmira N LeBlond
Mazak 250 Matrix Nexus 2 Mazak Quick Slant 30N 4 axis - Mazatrol Cam T-4
Mazak Quick Turn 15 - Mazatrol T32-2 Mazak Quick Turn Smart 350
Mazak Super Quick Turn 30 2 Axis - Mazatrol T-32-2 Poreba 48" Lathe - 48" Dia x 120" bet. centers - 30 HP Motor
Tool Mex TUR 630 M with Sony Readout Hardinge VT-100 Vertical Turning Center
LeBlond Polishing Lathe Manual Lathes with Hydraulic Tracer Units
Mazak Quick Slant 30N 4 Axis CNC, T32 Control Mazak Super Quick Turn 15, CNC, T32-2 Control
Mazak Super Quick Turn 30, CNC T32 Control Mori-Seiki SL-65 Slant Bed Turning Center
Murata MW-12G 2SP Multi-Axis Turning Center with Gantry Load Okuma & Howa HL-20 Turning Center
Okuma & Howa HL-35 Turning Center Okuma and Howa V-45 and V-55 2SP Vertical Turning Center
Bryant Universal ID Grinder Chavalier FSG 1632 TX Surface Grinder
TOS Hostivar BUB 50 OD Grinder Chevalier Automatic 3 Axis Wet Grinder
Easco Ram Type EDM Harig Hogger Surface Grinder, 6 x 18 Chuck, 2 Speed Spindle
TOS Hostivar Universal Cylindrical Grinders, 3 Axis CNC Control
MORI SEIKI (SL-65A) MURATA (MW 12)
MURATA (MW 120) MURATA (MW 200/GS)
MURATA (MW200) MURATA (MW200/G)
OKUMA HOWA (2SP-V35) OKUMA HOWA (2SP-V55)
OKUMA HOWA (HL 20) OKUMA HOWA (HL 35)
Mazak 250 Matrix Nexus 2 Mazak Quick Slant 30N 4 axis - Mazatrol Cam T-4
Mazak Quick Turn 15 - Mazatrol T32-2 Mazak Quick Turn Smart 350
Mazak Super Quick Turn 30 2 Axis - Mazatrol T-32-2 Hardinge VT-100 Vertical Turning Center
Mazak Quick Slant 30N 4 Axis CNC, T32 Control Mazak Super Quick Turn 15, CNC, T32-2 Control
Mazak Super Quick Turn 30, CNC T32 Control Mori-Seiki SL-65 Slant Bed Turning Center
Murata MW-12G 2SP Multi-Axis Turning Center with Gantry Load Okuma & Howa HL-20 Turning Center
Okuma & Howa HL-35 Turning Center Okuma and Howa V-45 and V-55 2SP Vertical Turning Center
BROTHER (TC-22A) BROTHER (TC-32A)
BROTHER (TC-S2C) BROTHER (TC-S2D)
HYUNDAI (HS6300) HYUNDAI KIA # 1 (HS400)
HYUNDAI KIA # 2 (HS400) HYUNDAI KIA # 3 (HS400)
HYUNDAI WIA # 1 (HS 4000) HYUNDAI WIA # 2 (HS 4000)
HYUNDAI WIA # 4 (HS 4000) HYUNDAI WIA # 5 (HS 4000)
HYUNDAI WIA (HS 4000i) MAKINO (A51)
MAKINO (A55 # 1 DELTA) MAKINO (A55 # 2)
MAKINO (A55E # 2) MAKINO (A55E)
MAKINO (A66) MAKINO (A77)
MORI SEIKI (SH-50) MORI SEIKI (SH-500)
TOYODA (FA400) DMC DL 80V
DMC DL 80VL Daewoo DHP-400 Horizontal Machining Center
Daewoo Puma 240B High Performance Turning Center Daewoo Vertical Machining Centers
Doosan HP-4000 Horizontal Machining Center Makino 4-Axis Horizontal Machining Centers
Mazak “Variaxis 630-5X”, 5 Axis Mill Mazak VTC-20, 3 Axis Mill
Mazak VTC-300C, 3 Axis Mill OKK HM 60 Horizontal Machining Center
Okuma & Howa MILLAC 630H Horizontal Machining Center
OHIO BROACH (HC548)
DUNNAGE WASHER RAMCO (MK32C)
RANSOHOFF (LEAN JET)
BRIDGE PORT Fryer MB-10 tool room mill
LABLONDE SHARP BRIDGEPORT
Southwestern Trak Lathe (TRL-1745P) Southwestern Trak Mill (DPM)
VECTRAX MILL (GS20F) Abrasive Saw
Acu-Finish Series II Baldor Grinders
Bryant Universal ID Grinder Chavalier FSG 1632 TX Surface Grinder
Dake 10 ton Hydraulic Press Dake Arbor Press
Dake Johnson Band Saw VH-24 Darex Tool Sharpener
Epilog Laser 20 watt Gagemaker
Gaging Guardian Power 1 HP Drill Press2
Hardinge Elmira N Harig B/P Surface Grinder 618 Hogger 6 x 18 travel
Lap master 20c LeBlond
Poreba 48" Lathe - 48" Dia x 120" bet. centers - 30 HP Motor Safina Linear Hone
Sunnen Hone MBB-1660 / Sunnen PG-800E Precision Bore Gage Tool Mex TUR 630 M with Sony Readout
Bridgeport 2 HP Vertical Milling Machine Bryant Semi-Automatic Internal Grinder
Chevalier Automatic 3 Axis Wet Grinder Easco Ram Type EDM
Hardinge Polishing Bench Lathe Harig Hogger Surface Grinder, 6 x 18 Chuck, 2 Speed Spindle
LeBlond Polishing Lathe
Height Master Kodak 14" Optical Comparator with Readouts
Kodak 30" Optical Comparator with Readouts Togoshiseike Hardness Tester / Rockwell style
Zeiss Contura Zeiss Model 2840 w/Probe changer / 26 Position Probe Changer
Coolant Recovery System Giant Tumblers
Granite Surface Plates Material Handling Equipment
Power Washer / Steam Sand Blaster
Sullair 250 air dryer Sullair S-Energy 3700 Air compressor
WF Wells BF-20 Bar feed Yale Fork lift ERC-080 8000#
Cad/Cam System w/plotter

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