Fast and Efficient Prototype and Small Run Machining

At Aerostar Manufacturing, we understand the importance of expediently manufacturing production-quality prototypes. We are capable of producing excellent quality prototypes from aluminum, steel, copper, as well as plastic. Once we have produced a prototype to your specifications, we can provide small volume runs for your company.

We also provide engineering and design assistance. Learn more.

Industries & Applications 7

Agricultural Automotive
Heavy Truck Off Highway
Chemical Food & Beverage
Machine Tool Marine
Military Energy
Environmental Packaging/Converting
Power Generation Lighting
LED Lighting Mining
Drive Train Components Machine Components
Engine Components Turbocharger Housings
Differential Housings Hydraulic Components
Construction Equipment Shafts
Forgings Valves
Seat Foam Tooling

Capabilities 8

Parting/Cutting Facing
Turning Contour Turning
Form Turning Taper Turning
Straight Turning Threading
External Internal
Internal Forming Knurling
Boring Drilling
Counterboring Countersinking
Pocketing Profiling
Reaming Tapping
Thread Milling
Assembly Reaming
Welding Global Sourcing
Heat Treating Casting
Design & Engineering Casting Services
Alloy Steels Aluminum
Beryllium Brass
Bronze Alloys Carbon Steel
Copper Ductile Iron
Grey Iron Cast Iron
Stainless Steel Nylon
Phenolic Thermoplastics
Tolerance: +/- .0005 in (.0127 mm) Max Diameter: 22 in (558.8 mm)
Max Length: 80 in (2032 mm) Max Width: 30 in (762 mm)
Max Height: 80 in (2032 mm) Max Weight: 2600 lbs
Prototype Diameter: 36 in (914.4 mm)
Min: 1 Unit Max: 200,000 Units Per Year
Lead Times: 2-6 Weeks, Rush Services Available
ANSI (American National Standards Institute) ASME (American Society of Mechanical Engineers)
ASTM (American Society for Testing and Materials) ISO (International Organization for Standardization)
ISO 9002 ISO 9001:2000
Mil-Spec (Military Specifications) NMSDC (National Minority Supplier Development Council Certified)
NAIC (National Association of Insurance Commissioners) 541614
541330 RoHS (Restriction of Hazardous Substances Compliant)
TS (Technical Specifications, used with ISO 16949)
Catia (CATDrawing, CATPart) DXF
3D ACIS Model File SolidEdge
SolidWorks STEP
SurfCam TIFF

Equipment 3

Daewoo Vertical Machining Centers Doosan HP-4000 Horizontal Machining Center
Daewoo DHP-400 Horizontal Machining Center Makino 4-Axis Horizontal Machining Centers
Mori-Seiki M-300 Machining Centers Mori-Seiki MV40 Machining Center
Mazak “Variaxis 630-5X”, 5 Axis Mill Mazak VTC-300C, 3 Axis Mill
Mazak VTC-20, 3 Axis Mill Okuma & Howa MILLAC 630H Horizontal Machining Center
OKK HM 60 Horizontal Machining Center Fadal 6030 Vertical Machining Center
Fadal 8030 Vertical Machining Center Bridgeport 2 HP Vertical Milling Machine
Daewoo Puma 240B High Performance Turning Center Mori-Seiki SL-65 Slant Bed Turning Center
Murata MW-12G 2SP Multi-Axis Turning Center with Gantry Load Okuma and Howa V-45 and V-55 2SP Vertical Turning Center
Hardinge VT-100 Vertical Turning Center Hardinge CHNC Turning Center
Mazak Quick Slant 30N 4 Axis CNC, T32 Control Mazak Super Quick Turn 30, CNC T32 Control
Mazak Super Quick Turn 15, CNC, T32-2 Control LeBlond Polishing Lathe
Hardinge Polishing Bench Lathe Manual Lathes with Hydraulic Tracer Units
Okuma & Howa HL-20 Turning Center Okuma & Howa HL-35 Turning Center
Wasino A-18 5-Axis Milling/Turning Center with Gantry Load
Chevalier Automatic 3 Axis Wet Grinder Harig Hogger Surface Grinder, 6 x 18 Chuck, 2 Speed Spindle
TOS Hostivar Universal Cylindrical Grinders, 3 Axis CNC Control Bryant Semi-Automatic Internal Grinder
Easco Ram Type EDM
Bridge PortBrother (TC-22A)
Brother (TC-S2C)Brother (TC-S2D)
Daewoo (DHC 400)Daewoo (DHP 400)
Daewoo (DMV 400)Daewoo (DVC 400)
Daewoo (DVC 500)Daewoo (Puma 300M-GL)
Daewoo Puma (240 MS)Dmc (DL 80V)
Dmg-mori (450V1)Doosan (HC 400)
Doosan (HP 4000)Brother (TC-32A)
Doosan (NHP6300)Doosan (QL300HM)
Doosan (T210)Dunnage Washer
Fryer MB-10 tool room millHyundai (HS6300)
Hyundai Kia # 1 (HS400)Hyundai Kia # 2 (HS400)
Hyundai Kia # 3 (HS400)Hyundai Wia # 1 (HS 4000)
Hyundai Wia # 2 (HS 4000)Hyundai Wia # 4 (HS 4000)
Hyundai Wia # 5 (HS 4000)Hyundai Wia (HS 4000i)
Kitako (MT4200M)Lablonde
Makino (A51)Makino (A55 # 1 DELTA)
Makino (A55 # 2)Makino (A55E # 2)
Makino (A66)Makino (A77)
Mori Seiki (SH-50)Mori Seiki (SH-500)
Mori Seiki (SL-65A)Murata (MW 12)
Murata (MW 120)Makino (A55E)
Murata (MW 200/GS)Murata (MW200)
Murata (MW200/G)Ohio Broach (HC548)
Okuma Howa (2SP-V35)Okuma Howa (2SP-V55)
Okuma Howa (HL 20)Okuma Howa (HL 35)
Ramco (MK32C)Ransohoff (LEAN JET)
Sharp BridgeportSouthwestern Trak Lathe (TRL-1745P)
Southwestern Trak Mill (DPM)Toyoda (FA400)
TUR 630M (TUR630M)Vectrax Mill (GS20F)
Abrasive Saw Acu-Finish Series II
Baldor Grinders Bryant Universal ID Grinder
Cad/Cam System w/plotter Chavalier FSG 1632 TX Surface Grinder
Coolant Recovery System Dake 10 ton Hydraulic Press
Dake Arbor Press Dake Johnson Band Saw VH-24
Darex Tool Sharpener DMC DL 80V
DMC DL 80VL Epilog Laser 20 watt
Gagemaker Gaging
Giant Tumblers Granite Surface Plates
Guardian Power 1 HP Drill Press2 Hardinge Elmira N
Harig B/P Surface Grinder 618 Hogger 6 x 18 travel Height Master
Kodak 14" Optical Comparator with Readouts Kodak 30" Optical Comparator with Readouts
Lap master 20c LeBlond
Material Handling Equipment Mazak 250 Matrix Nexus 2
Mazak Quick Slant 30N 4 axis - Mazatrol Cam T-4 Mazak Quick Turn 15 - Mazatrol T32-2
Mazak Quick Turn Smart 350 Mazak Super Quick Turn 30 2 Axis - Mazatrol T-32-2
Poreba 48" Lathe - 48" Dia x 120" bet. centers - 30 HP Motor Power Washer / Steam
Safina Linear Hone Sand Blaster
Sullair 250 air dryer Sullair S-Energy 3700 Air compressor
Sunnen Hone MBB-1660 / Sunnen PG-800E Precision Bore Gage Togoshiseike Hardness Tester / Rockwell style
Tool Mex TUR 630 M with Sony Readout TOS Hostivar BUB 50 OD Grinder
WF Wells BF-20 Bar feed Yale Fork lift ERC-080 8000#
Zeiss Contura Zeiss Model 2840 w/Probe changer / 26 Position Probe Changer

Get your project started today!