What Makes Aerostar a Quality U.S. Manufacturing Partner?
Right here in the United States, Aerostar Manufacturing delivers unmatched quality and performance. Our facilities leverage cutting-edge technology and a highly skilled workforce to produce custom, high-quality metal engineered components. We hold ourselves to the strictest quality standards, with certifications like IATF 16949 and ISO 9001 ensuring every part meets your exact specifications. Our U.S. operations are designed for flexibility, allowing us to adapt to your production needs while maintaining efficiency and environmental responsibility. Choose Aerostar for a trusted American manufacturing partner committed to excellence.
Key Equipment
CNC Machining Equipment
- BROTHER (TC-22A)
- MAKINO (A55E # 2)
- BROTHER (TC-32A)
- MAKINO (A55E)
- BROTHER (TC-S2C)
- MAKINO (A66)
- BROTHER (TC-S2D)
- MAKINO (A77)
Precision CNC Machining Equipment
- Coolant Recovery System
- Giant Tumblers
- Material Handling Equipment
- Power Washer / Steam
- Sullair 250 air dryer
- Sullair S-Energy 3700 Air compressor
- WF Wells BF-20 Bar feed
- Yale Fork lift ERC-080 8000#
Machined Castings Equipment
- Mazak VTC-300C, 3 Axis Mill
- DMC DL 80V
- HYUNDAI KIA # 2 (HS400)
- HYUNDAI KIA # 3 (HS400)
- Mazak VTC-20, 3 Axis Mill
- MORI SEIKI (SH-500)
- HYUNDAI WIA # 1 (HS 4000)
- HYUNDAI WIA # 2 (HS 4000)
Prototype & Low Volume CNC Machining Equipment
- BRIDGE PORT
- MORI SEIKI (SH-50)
- BROTHER (TC-22A)
- MORI SEIKI (SH-500)
- BROTHER (TC-32A)
- SHARP BRIDGEPORT
- BROTHER (TC-S2C)
- Southwestern Trak Lathe (TRL-1745P)
Machined Forgings Equipment
- BROTHER (TC-22A)
- HYUNDAI KIA # 3 (HS400)
- BROTHER (TC-32A)
- Southwestern Trak Lathe (TRL-1745P)
- MAKINO (A66)
- BROTHER (TC-S2C)
- HYUNDAI WIA # 2 (HS 4000)
- BROTHER (TC-S2D)
Assembly & Testing/Inspection Equipment
- DUNNAGE WASHER
- RAMCO (MK32C)
- RANSOHOFF (LEAN JET)
- Dake 10 ton Hydraulic Press
- Dake Arbor Press
- Epilog Laser 20 watt
- Gagemaker
Aerostar’s U.S. Capabilities
Technical Competence
- Advanced Technology: Utilization of cutting edge manufacturing technology and machinery to ensure precision and quality.
- Quality Assurance: ISO certified, IATF certified, and other industry standard qualifications.
- Engineering Capability: Strong design and engineering team for customization and product development.
- Material Expertise: Deep knowledge in working with various types of metals and materials.
- Manufacturing Flexibility: Capability to adapt to different production volumes and customization needs.
Operational Excellence
- Scalability: Capability to meet increased demand without a compromise in quality.
- Lean Manufacturing: Efficient utilization of resources and minimization of waste.
- Inventory Management: Ability to manage stock effectively to meet delivery timelines.
- Logistical Efficiency: Well coordinated shipping and handling process, taking into account global operations.
- Environmental Compliance: Adherence to environmental regulations and sustainability practices.
Quality Control
- Testing Facilities: In house or certified third party testing for quality.
- Quality Checks: Regular audits and inspections at various stages of the manufacturing process.
- Certification and Standards: Compliance with international standards like ASTM, ANSI, or other relevant bodies.
- Transparency: Willingness to allow customers to inspect facilities or take part in quality checks.
Reliability
- Timely Deliveries: Consistent record of on time delivery.
- Customer Service: Readily available customer service that is knowledgeable and helpful.
- After Sales Support
- Financial Stability: A secure financial standing to ensure long term partnership viability.
Cost Competitiveness
With a focus on cost competitiveness, timely deliveries, and exceptional customer service, Aerostar Manufacturing is committed to long term programs and partnerships built on mutual trust and collaboration.
Communication and Collaboration
- Language Capability: Staff skilled in multiple languages for effective global communication.
- Cultural Sensitivity: Understanding of business customs and etiquette in different markets.
- Collaborative Attitude: Openness to working closely with clients for mutual benefit.
Aerostar U.S. Locations
Aerostar U.S. Headquarters
Romulus, MI
Statistics, Market Trends, & Components
U.S. Manufacturing Statistics
Capacity:
- The United States remains a leading manufacturing sector globally, contributing 10.7% to the total GDP in 2021 [NAM].
- Open capacity varies by industry. While the sector generally operates at high capacity, recent years have seen fluctuations, including a decline due to the COVID-19 pandemic.
Workforce:
- The U.S. manufacturing industry employed around 12-13 million people as of 2021 [NAM].
- This workforce is known for its specialization and experience.
- There’s a growing need for workers with technical and vocational training in areas like automation and advanced manufacturing.
- Education levels are diverse: many positions require at least some college education, and a significant number of workers hold Bachelor’s degrees or higher [NIST].
Additional Points
- U.S. manufacturing offers competitive compensation, with the average annual salary 6.3% higher than the total private industry [NIST].
- The sector boasts a strong domestic supply chain, with 83% of intermediate goods and services sourced domestically [NIST].
U.S. Market Trends
Skill Development:
- The U.S. faces a growing need for skilled CNC machinists. Training programs are expanding to address this gap, with initiatives from government agencies and industry associations focusing on apprenticeships and technical certifications.
Cost-Effective Services:
- The U.S. manufacturing sector offers competitive pricing in CNC machining compared to some overseas markets. However, factors like labor costs and material prices can affect competitiveness.
Growing Automotive Sector:
- The U.S. automotive industry, while not experiencing the same explosive growth as some Asian markets, is still a significant driver of demand for CNC machined parts, particularly with a focus on lightweight materials and advanced technologies.
Government Initiatives:
- While there aren’t specific programs like “Make in America” focused solely on CNC machines, the U.S. government offers various initiatives to support domestic manufacturing. These include tax incentives, research and development funding, and programs promoting advanced manufacturing technologies like CNC machining.
Quality Control:
- U.S. manufacturers widely adopt international quality standards like ISO 9001 to ensure consistent quality and meet the demands of global clients.
Import Dependence:
- While the U.S. has a domestic CNC machine manufacturing industry, it still relies on imports to meet some of the demand. However, there’s ongoing development of domestic capabilities, particularly for higher-end machines.
Small and Medium Enterprises:
- Similar to the global trend, a growing number of U.S. small and medium enterprises (SMEs) are adopting CNC machining to improve their production efficiency and product quality.
Localized Supply Chains:
- There’s a growing focus on shortening supply chains within the U.S. manufacturing sector, including CNC machining. This aims to minimize disruptions, improve lead times, and potentially reduce reliance on overseas components.
Components Manufactured in the U.S.
Textile Machinery Components:
- Replacement parts and components for existing machinery.
Automotive Components:
- Engine parts, brake systems, and sheet metal components.
Railway Components:
- Axles, wheels, and other parts for trains and rail systems.
Agricultural Equipment:
- Plow blades, tilling equipment, and combine harvester components.
Electrical Hardware:
- Metal casings, enclosures, and electrical connectors.
Pumps and Valves:
- Components for water pumps, hydraulic systems, and industrial valves.
Hand Tools:
- Wrenches, hammers, high-end and specialized tools, and hand tools made from steel or other metals.
Fasteners:
- Nuts, bolts, and washers for various applications.
Construction Materials:
- Rebars, metal beams, and scaffolding components.
Consumer Appliances:
- Metal parts for refrigerators, air conditioners, and washing machines.
